Know Industrial Engineering | Site-Wide Activity

Joshna Joy wrote a new post

Fri, 23 Oct 2026 06:46:57 +0530

KIE Factory Stories: Why Did the Plant Head Cancel the Factory's Biggest Production Run? “We have enough orders to keep this machine running for three days. Why are we stopping?” The Production Manager couldn’t believe the […]

Joshna Joy wrote a new post

Fri, 23 Oct 2026 03:36:17 +0530

Overall Labour Productivity in Manufacturing:Measuring Output Per WorkerWhat Is Labour Productivity? Labour productivity measures how much output is produced using a given amount of labour. In […]

Joshna Joy wrote a new post

Thu, 22 Oct 2026 08:16:24 +0530

KIE Factory Stories: Why Did the Finance Manager Visit the Scrap Yard? The Production Manager was surprised to see him there. “What are you doing here? Looking for something?” The Finance Manager poi […]

Joshna Joy wrote a new post

Thu, 22 Oct 2026 03:57:56 +0530

What is Jidoka in Lean Manufacturing?Jidoka is a Lean Manufacturing principle that enables a process or machine to detect an abnormality and stop or alert the operator so the […]

Joshna Joy wrote a new post

Mon, 19 Oct 2026 08:28:34 +0530

KIE Factory Stories: Why Did the Operator Refuse to Follow the Standard Procedure? “The procedure says to do it this way. But I know a faster way.” The supervisor was ready to issue a warning. The operator had bee […]

Joshna Joy wrote a new post

Mon, 19 Oct 2026 03:35:00 +0530

What is A3 Problem Solving?A3 Problem Solving is a structured approach to understanding problems, identifying root causes, developing countermeasures, and monitoring […]

Joshna Joy wrote a new post

Fri, 16 Oct 2026 10:01:48 +0530

KIE Factory Stories: Why Did the Plant Head Reject a ₹20 Lakh Cost-Saving Proposal? “We can save ₹20 lakh every year.” The Finance Manager was impressed. The engineering team had proposed removing a small inspe […]

Joshna Joy wrote a new post

Fri, 16 Oct 2026 04:00:46 +0530

What is 8D Problem Solving and How Does It Help Manufacturing Quality?What is 8D Problem Solving? 8D (Eight Disciplines) is a structured problem-solving method used to investigate recurring quality issues, […]

Joshna Joy wrote a new post

Tue, 13 Oct 2026 11:54:22 +0530

What is Gauge R&R and Why Is It Important in Quality Control?What is Gauge R&R? Gauge Repeatability and Reproducibility (Gauge R&R) is a measurement system analysis method used to determine how […]

Joshna Joy wrote a new post

Tue, 13 Oct 2026 09:02:38 +0530

KIE Factory Stories: Why Did the AI System Approve a Defective Part? “The new vision system has approved all 500 parts.” The Quality Manager looked relieved. The factory had installed an AI-powered cam […]

Melvin Vincent wrote a new post

Mon, 12 Oct 2026 13:23:21 +0530

How to Grow Faster in Your Manufacturing Career: The Knowledge, Strategies and Decisions That Make the Difference Why do some manufacturing professionals become managers and plant heads while others remain in the same positions for years? Discover […]

Joshna Joy wrote a new post

Mon, 12 Oct 2026 12:12:28 +0530

What is Statistical Process Control (SPC) and How Does It Improve Quality?What is Statistical Process Control? Statistical Process Control (SPC) uses statistical methods to monitor a manufacturing process and […]

Joshna Joy wrote a new post

Mon, 12 Oct 2026 11:27:40 +0530

KIE Factory Stories: Why Did the HR Manager Refuse to Hire More Workers? “We need six more operators. Otherwise, we will miss the monthly target.” The Production Manager was frustrated. Orders were inc […]

Joshna Joy wrote a new post

Mon, 12 Oct 2026 03:40:46 +0530

What is a Spaghetti Diagram and How Does It Improve Factory Layout?What is a Spaghetti Diagram? A Spaghetti Diagram is a visual tool used in Industrial Engineering to map the actual movement of people, […]

Joshna Joy wrote a new post

Fri, 09 Oct 2026 10:29:11 +0530

KIE Factory Stories: Why Did the Plant Head Ask for a Smaller Warehouse? “We need more storage space.” The Warehouse Manager was convinced. Finished goods were filling every available corner. Pallets were b […]

Joshna Joy wrote a new post

Thu, 08 Oct 2026 11:44:30 +0530

What is Performance Rating in Time Study?What is Performance Rating? Performance Rating is the assessment of an operator’s working pace compared with a defined normal […]

Joshna Joy wrote a new post

Thu, 08 Oct 2026 10:02:17 +0530

KIE Factory Stories: Why Did the Engineer Remove a Safety Sign? “Who removed the warning sign?” The supervisor was not happy. The sign had been placed beside a machine after a small hand inj […]

Joshna Joy wrote a new post

Wed, 07 Oct 2026 11:29:22 +0530

What is Standard Time in Industrial Engineering and Why Is It Important?What is Standard Time? Standard Time is the time allowed to complete a specific task under defined working conditions, including […]

Joshna Joy wrote a new post

Wed, 07 Oct 2026 10:33:45 +0530

KIE Factory Stories: Why Did the Purchase Manager Reject the Cheaper Supplier? “We can save ₹8 per piece if we switch suppliers.” The Purchase Manager expected everyone to agree. Instead, the Plant Head asked […]

Joshna Joy wrote a new post

Tue, 06 Oct 2026 12:02:40 +0530

What are Value-Added and Non-Value-Added Activities in Manufacturing?What is a Value-Added Activity? A value-added activity is an activity that changes the product in a way the customer requires and is […]

Joshna Joy wrote a new post

Tue, 06 Oct 2026 09:39:15 +0530

Stories from the Factory Floor #06“Just increase the speed.” That was the Plant Manager’s answer. The customer order had increased, and the factory was strug […]

Joshna Joy wrote a new post

Mon, 05 Oct 2026 12:01:16 +0530

What is Ergonomics in Manufacturing and Why Does It Matter?What is Ergonomics? Ergonomics is the science of designing workstations, tools, equipment, and tasks to fit the worker. The goal is […]

Joshna Joy wrote a new post

Mon, 05 Oct 2026 10:07:03 +0530

Stories from the Factory Floor #05“We have always done it this way.” The sentence came up three times during the meeting. The team was discussing a process that req […]

Joshna Joy wrote a new post

Mon, 05 Oct 2026 04:04:08 +0530

What are the 8 Wastes in Lean Manufacturing?What is Waste in Manufacturing? In Lean Manufacturing, waste means any activity that consumes resources but does not add value from the […]

Joshna Joy wrote a new post

Thu, 01 Oct 2026 07:04:59 +0530

Stories from the Factory Floor #04The customer called three times. Same complaint. “The product is good, but it is difficult to use.” Quality checked the pro […]

Joshna Joy wrote a new post

Wed, 30 Sep 2026 12:00:07 +0530

What are Manufacturing KPIs and Why Are They Important?What is a Manufacturing KPI? A Manufacturing KPI (Key Performance Indicator) is a measurable value used to understand how effectively a […]

Joshna Joy wrote a new post

Wed, 30 Sep 2026 08:13:40 +0530

Stories from the Factory Floor #03“Don’t change anything.” That was the instruction from the Production Manager. The line had been running for years. Same machi […]

Joshna Joy wrote a new post

Tue, 29 Sep 2026 12:07:54 +0530

What is Performance Rate and Why Is It Important in Manufacturing?What is Performance Rate? Performance Rate measures how fast a machine or production process operates compared with its ideal or planned […]

Joshna Joy wrote a new post

Tue, 29 Sep 2026 07:41:40 +0530

Stories from the Factory Floor #02“Why are we producing this?” Nobody answered. The Production Manager looked at the planning sheet. The order was app […]

Joshna Joy wrote a new post

Tue, 29 Sep 2026 03:17:37 +0530

What is Quality Rate and Why Is It Important in Manufacturing?What is Quality Rate? Quality Rate measures the proportion of produced units that meet the required quality standards compared with the […]

Joshna Joy wrote a new post

Fri, 25 Sep 2026 08:12:45 +0530

Stories from the Factory Floor #01“We don’t have it.” The Plant Head thought he had heard wrong. “What do you mean?” “One component is out of stock.” […]

Joshna Joy wrote a new post

Thu, 24 Sep 2026 11:56:04 +0530

What is Voice of the Customer (VOC) and Why Does It Matter in Manufacturing?What is Voice of the Customer? Voice of the Customer (VOC) is the process of collecting and understanding customer needs, expectations, […]

Joshna Joy wrote a new post

Wed, 23 Sep 2026 11:55:23 +0530

What is PMTS and How Can It Help Determine Standard Time?What is PMTS? PMTS stands for Predetermined Motion Time System. It is a work measurement technique used to determine the time … Read More »

Joshna Joy wrote a new post

Tue, 22 Sep 2026 12:13:44 +0530

What is Heijunka and How Does Production Leveling Improve Factory Flow?What is Heijunka? Heijunka is a Lean manufacturing method used to level production volume and product mix over time. Instead of […]

Joshna Joy wrote a new post

Tue, 22 Sep 2026 03:42:28 +0530

What is Production Mix and Why Does It Matter in Manufacturing?What is Production Mix? Production Mix refers to the combination and quantity of different products a factory produces during a specific […]

Joshna Joy wrote a new post

Fri, 18 Sep 2026 16:25:40 +0530

What is Production Planning and Control (PPC) and Why Is It Important?What is Production Planning and Control? Production Planning and Control (PPC) is the process of deciding what to produce, how much to […]

Joshna Joy wrote a new post

Thu, 17 Sep 2026 12:03:41 +0530

What is Queue Time and How Does It Affect Manufacturing Lead Time?What is Queue Time? Queue Time is the time a job spends waiting before the next operation can begin. The product is not being […]

Joshna Joy wrote a new post

Thu, 17 Sep 2026 11:48:26 +0530

What is Downtime Analysis and How Can It Improve Production?What is Downtime Analysis? Downtime Analysis is the systematic study of when, why, and how long production equipment or processes remain […]

Joshna Joy wrote a new post

Thu, 17 Sep 2026 10:50:06 +0530

What is Resource Utilization and Why Does It Matter in Manufacturing?What is Resource Utilization? Resource Utilization measures how effectively available manufacturing resources are being used compared […]

Melvin Vincent wrote a new post

Sun, 13 Sep 2026 08:56:24 +0530

Revisiting my Production Engineering subjects: SCT College, 2006–2010 By Melvin Vincent In 2006, I joined Sree Chitra Thirunal College of Engineering, Trivandrum, to pursue B.Tech in Mechanical Engineering, […]

Melvin Vincent wrote a new post

Sat, 12 Sep 2026 17:07:52 +0530

Elon Musk Says Money Won't Matter in the Future. Is It Already Happening? Elon Musk has repeatedly discussed a future where AI and robotics could create such enormous productivity that many goods and services […]

Melvin Vincent wrote a new post

Sun, 30 Aug 2026 12:35:06 +0530

What leads to recent 4.3 Million EVs Recall – An analysis In August 2026, nine vehicle manufacturers announced recalls covering approximately 4.276 million electric vehicles in China. The recalls […]

Melvin Vincent wrote a new post

Tue, 25 Aug 2026 14:18:46 +0530

Understand how money works through This story of Adam and Ben Imagine Earth thousands of years ago. There is only one man. Let’s call him Adam. Adam wakes up hungry. He catches a fish. He […]

Melvin Vincent wrote a new post

Mon, 24 Aug 2026 18:46:33 +0530

Mukesh Ambani’s Three Success Rules Every Manufacturing Professional Should Follow Manufacturing professionals are trained to solve problems. A machine stops, we restore it. A line misses its target, we rebalance it. […]

Melvin Vincent wrote a new post

Sun, 23 Aug 2026 18:34:06 +0530

Neuralink Blindsight: When the Brain Becomes the Display For most of human history, vision has followed one path: light enters the eyes, the eyes convert it into signals, and the brain interprets […]

Melvin Vincent wrote a new post

Tue, 11 Aug 2026 18:22:29 +0530

Factories are going to change anyway – Before that change yourself Walk into a factory today and you may see operators filling production sheets, supervisors updating Excel files, engineers conducting time […]

Melvin Vincent wrote a new post

Wed, 05 Aug 2026 17:41:44 +0530

Edge AI in Manufacturing: How Factories Make Intelligent Decisions Without Depending on the Cloud Artificial intelligence is beginning to move beyond office applications, dashboards and cloud platforms. It is now entering machines, […]

Melvin Vincent wrote a new post

Mon, 29 Jun 2026 12:36:26 +0530

What Is Culture Actually? A Simple Explanation With Real Workplace Examples Many people think culture means company values, motivational posters, annual day celebrations, team photos, or a statement written on the […]

Melvin Vincent wrote a new post

Mon, 29 Jun 2026 12:11:23 +0530

Self Respect – You May Be Forgotten, But Do Not Forget Yourself There is a powerful meaning behind the line: “You will be forgotten either way. So live in such a manner that, while you remain, you b […]

Melvin Vincent wrote a new post

Sat, 27 Jun 2026 11:45:21 +0530

Intralogistics In manufacturing, people often talk about production, quality, maintenance, automation and supply chain. But there is one area that quietly […]