How a lean practitioner think?

What is lean manufacturing?

Lean manufacturing is a manufacturing process in which a product is produced, in such a way that, all its activity from order receipt from customer to payment receipt from the customer, is done in such a way that, only the exact customer requirement is met, not more or not less. Customer requirement is a very broad word, it includes technical specifications, price, lead time, after sales service, etc.

I think no more explanation is needed for lean manufacturing, since it’s very clear from above paragraph.

Now we shall discuss how a lean practitioner think.

FCMEP Three-Month Programme Registration

Factovare Certified Manufacturing Excellence Professional (FCMEP)

Who is the trainer?

Trainer: Founder of Factovare and Know Industrial Engineering

Learn directly from the person behind both platforms.

Foundation session

Any one Tuesday · 1 hour

Trainer: Founder of Know Industrial Engineering and Factovare.

Doubt clearance

Alternate Thursdays · 09:00 PM IST · 1 hour

Trainer: Founder of Know Industrial Engineering and Factovare. Attend every eligible session during your active period.

Self-learning access

Three months of guided practice

Use selected Factovare modules and protected training materials to learn and practise throughout the programme.

You may attend any one Tuesday foundation session. Your three-month programme starts on the date you attend your first foundation session. From that date, you can self-learn using the training materials and eligible Factovare modules, and attend all eligible alternate-Thursday doubt-clearance sessions.

What you will learn

Next live session loading...

✓Manpower Calculation

✓Resource Requirement Calculation

✓Space Requirement Calculation

✓Line Balancing

✓Time Study

✓SWCT

✓PMTS

✓Production Tracking

✓Production Monitoring & Insights

✓Product Costing

✓Work Instructions

✓Production Planning & Capacity Analysis

Enter your details, verify your email and complete the one-time $29 USD payment to join the three-month programme.

1 Details

2 OTP

3 Phone

4 Confirm

Step 1: Enter your name and email address, then click Send OTP.

We will send a one-time password to this email.

Quick security check, then try again.

Suppose a lean practitioner sees an activity or anything in the manufacturing process.

1. In the first step he will try to eliminate the activity. For that he will ask the question to himself or others ‘why we should do this?’ If he gets a convincing answer, he will move to next step, if not, he will eliminate the activity.

2. In the next step he will try to reduce the contribution of resources and energy for that activity, for exactly matching customer requirement, without much investment. If this step is not possible, he will move to next step.

3. In this step he will try to rearrange or combine the activity, with respect to other activity, in such a way that contribution of resources and energy for that activity, will reduce. If this is not possible, he will move to next step.

4. Automation

I am concluding this article with an example. A glass half filled with water was kept on a table. A lean practitioner was passing next to that table and he was thinking, “why the glass is double the size to hold only this much of water?!”

Thank you for reading. Also please have a look at the article on thinking out of box and what is industrial engineering.

Have written a comment ? Thank You😉

If you know any subject that can be related to manufacturing industry or industrial engineering, you can earn some income by becoming article contributor of this website. For knowing more about it, please visit Join us page.

You don’t need to have any experience in article writing, just knowledge on the subject is needed.

Also you can know more about our team of article contributors by visiting the about us page.

Now or Never