The Machine Hour Rate refers to the total expense associated with operating a particular machine for one hour. It includes both fixed and variable costs associated with operating the machine. By calculating this rate, factories can accurately determine how much it costs to produce a part or complete a job, especially when machine time is […]
This article is contributed by Umang Kumar Singh. Predetermined motion time system (PMTS) is a method of arriving Standard time of a work, that comprises predetermined time values corresponding to each and every work element. When we talk about Industrial engineering, work measurement plays a crucial role for measuring productivity and reducing operational costs. As
This article is written by Shreya Desai. She is experienced in Process improvement. Karakuri in manufacturing refers to smart, mechanical solutions that harness basic physical principles like gravity, levers, springs, pulleys, and counterweights to support operators and streamline tasks—without relying on electricity, motors, or automated systems. What’s the coolest automation you’ve seen? Maybe a robotic
This article is written by Umang Kumar Singh. The role of an Industrial Engineer in a unionized manufacturing environment is unavoidable, as it clear misunderstandings among workers, align both workers and management with company goals, and strengthens the relationship between them. Everyone knows Industrial engineering as Resource Allocation Optimizer, Waste Reducer and Process Efficiency Increasing
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This article is written by Shreya Desai. She is experienced in Process improvement. What If Your Assembly Line Had a Mind of Its Own? A system on your shop floor that not only sees—but senses. One that learns your bottlenecks before your planners do. That catches torque drift before QA flags it. That knows what’s
This article is written by Shreya Desai. She is experienced in Process improvement. Let’s talk cookies—yes, the kind you bake. Imagine you’re baking a batch, aiming for uniform size, shape, and that perfect golden brown. But occasionally, a few turn out too flat, too big, or just a tad burnt. That inconsistency is what we
In the fast-paced world of manufacturing, where deadlines are tight, margins are thin, and pressure is constant, it’s easy to believe that only hard data and systems drive success. But sometimes, what truly turns things around is leadership built on trust, friendship across departments, and the silent strength of a well-bonded team. At the center
Teamwork in Manufacturing: How an Industrial Engineer and Friends Revived a Factory Read More »
Why-Why analysis tool is used in 5S Implementation, to find the root causes of problems. Why-Why analysis will be useful in following stages of 5S Implementation. We shall check in detail how we are using in each stage. Why-Why analysis in Shine Phase In Shine phase following activities are also done. Please note the following
Industrial Engineers makes things better than anyone and they have a secret way of working to achieve this. Wondering How exactly do industrial engineers work? What systematic approach do they follow to bring improvements in factories, offices, hospitals, and even in services? Lets discuss in this article. Let’s break down their method into simple stages
In this article, we will be sharing career growth tips from Bairy Venkata Ugendhar and following are the short introduction about him, before we start. Bairy Venkata Ugendhar GM – Industrial Engineering Operations | 28+ Years in Manufacturing With over 28 years of hands-on experience across apparel, consulting, machine tools, and finance industries, Mr. Ugendhar
Career Growth Tips for Young Professionals from a General Manager Read More »