Mean Time Between Failure (MTBF)

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Mean Time Between Failure (MTBF) is the average of the run times of a machine, between two failures, for a particular time period. Time period can be one week, one month, one year etc…

How to Calculate Mean Time Between Failure (MTBF)

MTBF is calculated by following formula,

Run time is the total running time of the machine for a particular time period.

Running time can be calculated by reducing total breakdown time from the available time, for a particular time period. Don’t forget to reduce other breaks such as tea break, lunch break, idle time, etc. We only need the time the machine is producing something.

No of Failures is the total no of breakdowns of the machine for a particular time period.

Calculation Example

Following is the data for a machine and we are going to calculate MTBF for a month.

Element Time
Duration of shift480 minutes
Total break duration per shift2 nos 15 minute tea breaks and 30 minute lunch break
Total downtime for the month1356 minutes
No of shifts scheduled per day3
No of working days per month25
Total no of failures for a month8
Data for calculation MTBF

Now, let’s calculate…

Run time for that month = (((480 – (30+30)) x 25 x 3) – 1356

= 30144 minutes

MTBF = 30144 / 8

= 3768 minutes

In our example idle time of the machine is assumed nto be zero. If the machine have idle time, reduce idle time also from the available time.

How to interpret MTBF

MTBF can be used for analyzing the performance of the machine from the perspective of downtime.

For example, in our example MTBF for a particular month id 3768 minutes. Now we can compare the MTBF of this machine for previous months and analyze its performance.

If the MTBF of a particular machine is increasing from its previous months we can say its performing well and if its decreasing we can say its not performing well and we need to take actions to reduce down time.

We can also compare the MTBF with different machines of same kind.

Higher the MTBF better the machine.

Hope you got a idea of MTBF.

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Meet Maheshwari
Meet Maheshwari
2 years ago

What if i have 10 machines? will the available time get multiplied by 10?

mellvinvincentgmailcom
mellvinvincentgmailcom
Reply to  Meet Maheshwari
2 years ago

Hi Meet…. I don’t recommend to calculate one mtbf for all machines together, since it only give a general idea of all machines….and by analysing that we cannot focus on improvement, where it is really needed.

It will give overall idea.

One thing we can do is first calculate individual mtbf and then calculate overall mtbf.

When calculating overall mtbf all times must be multiplied by no of machines or we should add up times of all machines.

Meet Maheshwari
Meet Maheshwari
Reply to  mellvinvincentgmailcom
2 years ago

ok, thanks melvin for clarifying this